ProSync™
Keep Your Digital Twin Accurate, Aligned, and Insight-Ready
ProSync™ is the lifecycle-centric platform that ensures your dynamic simulation systems always reflect plant reality. By automating synchronization, validation, diagnostics, and reporting, ProSync keeps your simulators accurate, relevant, and ready for training, testing, commissioning, and operations.
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The Challenge in Dynamic Simulation
Simulation systems deliver value during capital projects, operator training, advanced testing, and control strategy validation. However, they do not stay aligned automatically.
As plants evolve, logic changes, controller updates, and model drift accumulate. Without a dedicated lifecycle system:
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Simulators slowly diverge from production systems
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Manual maintenance becomes expensive and time consuming
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Confidence in model fidelity erodes
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Engineers scramble to validate and sync models before every use
The ProSync™ Difference
From Reactive Maintenance to Continuous Alignment
ProSync™ eliminates this recurring bottleneck by providing automated lifecycle orchestration. Simulation environments stay synchronized with production systems on a continuous basis.
With ProSync™, teams gain:
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Automatic Sync and Validation
Compare live control system data to simulator configuration and close gaps quickly. -
System Intelligence and Diagnostics
View health scores, detect anomalies, and prioritize corrective actions before failures surface. -
Lifecycle Management Tools
Use version control, audit trails, and scheduled routines to keep environments aligned across projects and change windows. -
Insights and Reporting
Generate actionable metrics and exportable reports for stakeholders. -
Open Integration Architecture
Integrate seamlessly with existing automation and simulation platforms.
Key Features
Automatic Sync and Validation
Keep simulators current without manual checks.
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Compare simulator configurations with live control databases
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Detect mismatches in I/O, logic, and configuration
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Validate simulator fidelity continuously
System Intelligence and Diagnostics
Understand system health at a glance.
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Real-time performance dashboards
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Alerts for configuration anomalies
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Full change traceability
Lifecycle Management Tools
Manage simulator evolution with confidence.
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Version control and audit trails
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Scheduled syncs aligned with change windows
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Support for commissioning, training, and testing workflows
Insights and Reporting
Turn system data into actionable decisions.
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Custom reports on sync status, fidelity, usage, and trends
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Export to PDF, Excel, or APIs
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Automated reporting for stakeholders
Built for Open Integration
Connect ProSync™ to the tools you already use.
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Native compatibility with Emerson DeltaV™, Mimic™, UniSim®, HYSYS®, Rockwell Logix, and others
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REST API support for custom workflows
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Modular architecture that fits across IT and OT environments
Integrations
ProSync™ integrates with leading industrial platforms so simulation environments stay aligned with live systems without middleware or rip-and-replace efforts.
Automation and DCS Platforms
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Emerson DeltaV™
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DeltaV™ Simulate
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Mimic™
Simulation Engines
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AspenTech HYSYS® Dynamics
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Aspen Plus®
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UniSim®
Rockwell and Other Ecosystems
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Logix-based controllers
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Emulate 3D environments
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OPC UA, REST APIs, and custom integration rules
Pricing
ProSync™ supports organizations at every stage of simulation maturity with transparent and flexible pricing.
CORE
Best for small systems
Monthly: $4,500
Annual: $45,000
PRO
Best for medium systems
Monthly: $6,500
Annual: $65,000
ENTERPRISE
Best for enterprise-wide deployment
Custom pricing
Each tier expands capabilities across scheduling, validation depth, lifecycle tracking, API access, and deployment options.
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Why Teams Choose ProSync™
Organizations use ProSync™ to achieve measurable outcomes.
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Reduce annual simulator maintenance effort by up to 75 percent
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Collect up to ten times more lifecycle data compared to manual audits
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Maintain continuous alignment and visibility across engineering, training, and operations
Simulation becomes a managed asset rather than a recurring problem.
"Creating a life-cycle vision and implementation strategy is equally, if not more, important compared to that of the capital project. Deploying technology to solve the life-cycle challenges of dynamic simulation is vital."
Edin Rakovic
Founder & CEO @ Prosera
Ready to Elevate Your Simulation Lifecycle?
Simulation is not a one-time project. It is a continuously evolving asset that must remain accurate to deliver value.
ProSync™ keeps your simulation systems synchronized, validated, and ready to support decisions across the full lifecycle.
